A weld positioner is a piece of equipment used in welding processes to manipulate and position the workpiece for optimal welding results. It is designed to hold and rotate the workpiece, allowing the welder to access all angles and sides of the joint with ease. Weld positioners are commonly used in industries such as manufacturing, construction, and metal fabrication to improve efficiency and accuracy in welding operations. This article will explore the features, benefits, and applications of weld positioners in various industries.
Cradle Weld Positioner CWP3 is mainly used to placed the work piece in the best position for welding and assembling with the work bench elevating, turning, tilting , its series includes tilting, head and tail stocks ,elevating ,and double turning positioner, cradle type. Cradle Weld Positioner CWP3 can be supplied for interfacing with robot or welding manipulators ,to realize the welding automation. At the same time we can design and customize various type of special positioner according to the technological requirement and different work piece given by the customer.
Dwp type elevating welding positioner is mainly used for solving problems of high position, also can weld seam provide low installation position, make the workpiece clamp and fix more easily or double , including single revolve and double revolve frame , can make the work piece on better welding position.
+ Ball screw (or chain), with security nut, safe and reliable.
+ High strength, cooperate, inverter, no impact on the smooth.
+ Using electrical synchronous on elevating action , easily fast installation, commissioning, maintenance convenience.
Cradle Weld Positioner CWP3 (cradle weld positioner) is used in petrochemical machinery, engineering machinery, wind power equipment, construction & bridge, shipbuilding, food & pharmaceutical and other industries.
Welding positioner is mainly used to placed the work piece in the best position for welding and assembling with the work bench elevating, turning, tilting , its series includes tilting, head and tail stocks ,elevating ,and double turning positioner, cradle type. The positioner can be supplied for interfacing with robot or welding manipulators ,to realize the welding automation. At the same time we can design and customize various type of special positioner according to the technological requirement and different work piece given by the customer.
1. pipe positioner PP3 welding machine including: manipulator, welding rotator, and electric system etc, mainly used to weld the butt welding seam which formed from the pipe 、pipe elbow 、pipe flange 、perpendicular tee pipe . The welding head will be relatively fixed, while the piping spool piece revolving at a specific rate, and the high efficient and low cost shielded welding or SAW process is adopted, so it has the features of easy-operation, reliable-performance and wide-application field，and which enhancing productivity, increasing the extent of automatic, reducing welder’s working intensity and adapting to piping workshop prefabrication.
- Parameter:
pipe positioner main parameter:
Load capacity: 3ton
Applied work piece dia./mm:Φ100～Φ935
Rotation speed/mm/min100～1000
- Structure characteristics
pipe positioner PP3 welding manipulator consists of column ,lifting slide unit, rotation roller , the column fixed on the bottom bracket , through turn round organization can turn ± 90 °by manual , at the front of lifting slide along fixed a set of assistance compress tightly organization, easy to compress tightly the work piece in weld the process, lend support to the pressure is 450 kgf, on the side column has a horizontal beam for reserving to install welding control organization.
Turn roller is divided into powered part and idle part, powered part with column fixed on the bottom bracket, the reducer is a kind of special model which adopt to apply to pipe prefabrication product, can adapt the pipe diameter reach Ø50-600 mm, its motor power is 0.75 kw, electric voltage is three phase 240V, 60 Hz; The idle part doesn't equip motor, mainly prop up the work piece, Another the speed is adjust by AC INVERTER to realize step-less speed adjustment with digital display that the customer can preset parameters;
The electricity of this set equipments control the system orientation communicate three phase 380V, 50 Hz of power supply request, Roller top end leaves ground to be apart from for the 650 mm, the customer can increment or decrease mat piece according to the size of the work piece during welding.
- Performance：
Pipe positioner can do welding, cutting and grinding through clamping rotating and tilting thee pipes. If needed, we can supply 2— dimensional adjustable torch clamping system, by this way, automatically operation can come true.。
This machine has essential advantages as it can be used for pipes with elbows,tee pieces or other offset loads.
if there is any need, we can supply specical clamps or clamping rollers to clamp workpiece which has small clamping space.
pipe positioner PP3 is used in petrochemical machinery, engineering machinery, wind power equipment, construction & bridge, shipbuilding, food & pharmaceutical and other industries
Welding machine :Cradle Welding Positioner DWP3 is mainly used to placed the work piece in the best position for welding and assembling with the work bench elevating, turning, tilting , its series includes tilting, head and tail stocks ,elevating ,and double turning positioner, cradle type. Cradle Welding Positioner DWP3 can be supplied for interfacing with robot or welding manipulators ,to realize the welding automation. At the same time we can design and customize various type of special positioner according to the technological requirement and different work piece given by the customer.
Dwp type elevating welding positioner is mainly used for solving problems of high position, also can weld seam provide low installation position, make the workpiece clamp and fix more easily or double , including single revolve and double revolve frame , can make the work piece on better welding position.
+ Ball screw (or chain), with security nut, safe and reliable.
+ High strength, cooperate, inverter, no impact on the smooth.
+ Using electrical synchronous on elevating action , easily fast installation, commissioning, maintenance convenience.
Cradle Welding PositionerDWP3 is used in petrochemical machinery, engineering machinery, wind power equipment, construction & bridge, shipbuilding, food & pharmaceutical and other industries
Welding positioner is mainly used to placed the work piece in the best position for welding and assembling with the work bench elevating, turning, tilting , its series includes tilting, head and tail stocks ,elevating ,and double turning positioner, cradle type. The positioner can be supplied for interfacing with robot or welding manipulators ,to realize the welding automation. At the same time we can design and customize various type of special positioner according to the technological requirement and different work piece given by the customer.
Floor table positioner HT3 main for girth weld seam or apply for robot welding ,Welding positioner is mainly used to placed the work piece in the best position for welding and assembling with the work bench elevating, turning, tilting , its series includes tilting, head and tail stocks , elevating ,and double turning positioner, cradle type. The positioner can be supplied for interfacing with robot or welding manipulators ,to realize the welding automation. At the same time we can design and customize various type of special positioner according to the technological requirement and different work piece given by the customer.
Floor table positioner also call turning table.
Floor table positioner widely used in all line of mechanical welding plant, deflection of workpiece can make parallel axis of rotation to ship welding seam deflection. The structural features:
+ worm gear and worm reducer, compact structure, high reliability.
+ slewing bearing providing higher resistance to overthrow force and torque.
+ former board cabinet, thickening, strength, higher stability.
+ welding box frame, high stiffness distortion.
+ Excellent welding wire, electric equipment, especially in the automatic welding, welding current, voltage stability.
+ including: constant and variable speed two type, with manual and automatic welding respectively, Also can use with welding robot.
* * tail stock and L can be designed according to customer requirements into mobile.
Floor table positioner HT3 is used in robot welding , engineering machinery, wind power equipment, construction & bridge, shipbuilding, food & pharmaceutical and other industries, special robot welding shop, all kind weld part all can use this psitioner and reduce worker prepare time
