GD20 rolling cutting beveling machine for plate weld

1) Overview of beveling machine

GD20 rolling cutting beveling machine for plate weld

Beveling machine uses the principle of rolling shear to chamfer the edge of the steel plate. It is mainly used for beveling Q235-A, Q420 and other steel plates before welding. The bevel size is correct and the surface is smooth.

Compared with the method of gas cutting, it has the advantages of low energy consumption, faster cutting speed and no need to clean burrs.

Compared with edge planer and planer, this machine has low price and small footprint. Because there is no need to install clamping, so easy to use, high efficiency, with this machine beveling, the effect is far better than other equipment, is the ideal equipment for beveling before welding. The following picture shows the main machine:

beveling machine

2) Main parameters of the machine

l hob diameter 200 mm (carbon steel hob)

l Spindle speed: 7.7r /min

l Motor model: Y112M-4kW 1440 r/min

l Dimensions: 1240*940*1480mm

l The operating noise of the machine itself shall not exceed 85dB

  Compared with the traditional beveling machine, this machine series is mountable in their tracks, more rational in structure by heat-treatment of the bench, more reliable and stable in the beveling machine & turning head’s running. The feed and feed-back systems are fully independent respectively. The feed-back is quick and is highly efficient. The angle of the milling tool’s tray is convenient in adjustment, and the custom-built tool rest and the normal tool rest can be inter-converted. They are the updated products of the traditional beveling machine.

 

 

beveling machine

beveling machine

Plate milling machine for petrochemical and engineering machinery

     Plate milling machine  is advanced milling equipment that use milling instead of planning, processing beveling before welding. The machine is made according to similar product domestic and abroad. For planning machine, milling machine can save sources, low invest, high surface roughness. It is necessary for pressure cylinder, shipbuilding, power, chemical and steel structure that realize automatic welding.

     Compared with the traditional edge milling machines, Plate milling machine XBJ12 series is mountable in their tracks, more rational in structure by heat-treatment of the bench, more reliable and stable in the milling & turning head’s running. The feed and feed-back systems are fully independent respectively. The feed-back is quick and is highly efficient. The angle of the milling tool’s tray is convenient in adjustment, and the custom-built tool rest and the normal tool rest can be inter-converted. They are the updated products of the traditional edge milling machine.

   

  • Milling travel unit of Machine can lift automatically and travel by hand, and adjust milling head angle by hand. So the work piece edge and bevel can be setted freely. Mill speed control adopts frequency conversion speed control, which satisfied with any speed milling and fast return.

 

  • The machine adopts famous brand milling head and facer,gear reducer bring along main shaft rotating, the rotating speed can be adjusted by exchange gear, the range of rotating speed is 75-420rpm. Milling head angle can be adjusted stepless by hand.

  Plate milling machine XBJ12 (weld machine) is  used in petrochemical machinery, engineering machinery, wind power equipment, construction & bridge, shipbuilding, food & pharmaceutical and other industries

  According to customer's need, we can customize various different specifications such as double milling head, double side milling , great milling head ,auto-feeding ,auto-blocking.  

Plate milling machine Plate milling machine

Beveling machine groove Pipe groove processing PBM4 for plate welding

Beveling machine groove  & Pipe groove processing PBM4 is suitable for such making , pipeline installation unit's use of pipe fittings in the trade as the hydropower station , petroleum , chemical industry , shipbuilding ,etc.; It is pipe fittings making and pipeline that is it weld head tube end slope key equipment that bevelling processed to construct. 

beveling machine groove
  This grade of bed can compound different jigs ,  Beveling machine groove can process φ 400 - straight tubes and φ 400 - the curved and first class tube end slope bevelling of φ 820 to φ1020 ; On cutter fix one angle tool holder can process the middle higher press pipe which thick to greater than 14 mm. floating tool holder can bevel the pipe which thickness is less 16mm and has 5mm out of shape, Angle knife rest regulate after the position cutting processing according to different pipe diameter by differential organization transmission; Clamping the device adopts the structure of the platform and flexibility to clamp and can expand the range of processing and reduce the pipe fittings out of shape ; Pipe fittings is it adopt power head about move and jig platform electronic method to go up and down up and down by hand to let; Electric to adopt at operating case is it operate lathe every movement to concentrate onning, convenient and reliable.
  Beveling machine groove --Lathe this make up by power head , tool holder , machine tool body, clamping device , electric control system ,etc. five major parts ,

Beveling machine groove inclding:
(1)MILLING head:
  This milling head is output by motor six shelf main shaft move rapidly and 3 kinds of differential knife rests is it work up rapidly to give closely to change speed through gear wheel; Tail furnished with knife rest is it advance and retreat organization to lock soon while being electronic also, can alone or with differential to is it give meanwhile using to enter.
(2)cutter tool holder  
  Can install the angle knife rest on this knife of plates , should need to regulate the corresponding position of knife rest according to processing the size of pipe diameter , can carry on the work of cutting ; The angle knife rest is moved the transmission to cut differentially rapidly.
(3)machine tool body:
  including motorize longitudinal feed and manual traverse feed,  longitudinal feed has two speed: fast , slow , two speed can with to work while being reverse alone or at the same time.
(4)Clamping device /Jig platform organization:
  Jig seat frame install platform and hoist or lower organization while being electronic, platform have vertical , horizontal Model T trough for install pipe fittings prop up flat and flexibility clamp organization.
(5)Electric control system:
  The electric component of Beveling machine groove is installed in the electric special-purpose case, operate the component and install in the manipulation case of the hanging type, operate on handling the case in movement of the lathe

 Beveling machine groove& Pipe groove processing PBM4 (beveling machine) is used in petrochemical machinery, engineering machinery, wind power equipment, construction & bridge, shipbuilding, food & pharmaceutical and other industries

beveling machine groove

Beam Face Milling Machine for in petrochemical machinery

     Beam Face Milling Machine machine tool is used for milling of H beams and box beams,also can mill other work pieces with the plane section or flange, so it has the advantages of easy-operation, simple-structure ,high- efficiency。

Beam Face Milling Machine  (milling machine) is used in petrochemical machinery, engineering machinery, wind power equipment, construction & bridge, shipbuilding, food & pharmaceutical and other industries

beam face milling

Beam Face Milling

Optional:

  1. i)Manual clamp workpiece device,
  2. ii)Hydraulic clamp workpiece device 

 Structure OF Beam Face Milling

 + DX Beam Face  type milling machine mainly consists of facer, elevation , column, worktable, bed, mechanical transmission unit, electrical system, rail-guarding unit and facer. 

+ The bed is welding structure, annealed after welding. It has light weight, high intensity, little deformation, reasonable structure and good technology +Besides, the rectangular-section rail has great loading capacity; the V-section rail has high guiding precision. 

+ Facer is FX-32A type, power 5.5kw, featuring in reasonable structure, reliable performance, extensive speed range-more class , good rigidity, low noise, high efficiency and convenient operation. 

+ Beam Face Milling worktable is weld or forged into shape, composing into sliding-couple with bed. As to its rails, one is rectangular-section, another V-section, with good lubrication. The work-table is driven with mechanical transmission system through taper lead-screw nut, with motions of fast-FOR, work-FOR and fast-retreat. Facer is installed on the worktable, which mills work-piece, resets and elevates under driven of worktable. All the motions of worktable are realized via mechanical transmission system and electrical system, and can be controlled by hand.

+Beam Face Milling rail guarding unit has good sealing, good radiation and long life. It is of shrinking structure. There is peep-hole on the fixed guarding-hood, through which lubrication and cleanness of rail can be observed, oil can be applied onto rail A mini-cover plate is used for covering the hole.