Robot welding is a process in which automated machines are used to perform welding tasks. These robots are equipped with advanced technology and are programmed to carry out precise and efficient welding operations. The use of robot welding has become increasingly popular in various industries due to its ability to improve productivity, reduce labor costs, and ensure high-quality welds. This article will explore the various aspects of robot welding, including its applications, benefits, and future prospects.
Product Description of robot cobot welding
Welding positioner is a specialized welding and cutting equipment for industrial robot cobot welding, suitable for welding and cutting complex workpieces to achieve ideal machining positions and speeds. The rotary table of the displacement machine adopts a well-known foreign brand servo motor combined with a high-precision reducer, which has high rotary accuracy, accurate positioning, and strong load-bearing capacity. By configuring different servo motors (linkage and non linkage), remote operation of the displacement machine can be achieved through robot teaching aids or external operation boxes.
The servo displacement machine mainly consists of a fixed base, a rotating spindle box, a welded frame, a servo motor and precision reducer, a conductive mechanism, a protective cover, and an electrical control system.
The welded overall frame is made of high-quality steel and welded. After being returned for stress relief, it undergoes professional mechanical processing to ensure high precision and usage accuracy in key positions. The surface is sprayed with rust proof exterior paint, and the color can be customized according to customer requirements.
Turn over to make the workpiece fixed on the workbench reach the required welding and assembly angle. The rotation of the workbench is controlled by a servo motor, which can achieve the ideal welding speed.
The servo displacement machine mainly consists of a fixed base, a rotating spindle box, a welded frame, a servo motor and precision reducer, a conductive mechanism, a protective cover, and an electrical control system.
The welded overall frame is made of high-quality steel and welded. After being returned for stress relief, it undergoes professional mechanical processing to ensure high precision and usage accuracy in key positions. The surface is sprayed with rust proof exterior paint, and the color can be customized according to customer requirements.
Turn over to make the workpiece fixed on the workbench reach the required welding and assembly angle. The rotation of the workbench is controlled by a servo motor, which can achieve the ideal welding speed.
| Single Axis Head And Tail Stock Welding Positioner of robot cobot welding | ||||
| Model | WP-300 | WP-500 | WP-800 | WP-1000 |
| Rated payload | 300kg(Axis radius≤R350mm) | 500kg(Axis radius≤R400mm) | 800kg(Axis radius≤R500mm) | 1000kg(Axis radius≤R500mm) |
| Standard radius of gyration | R600mm | R650mm | R650mm | R650mm |
| Maximum load eccentricity | ≤200mm | ≤150mm | ≤100mm | ≤150mm |
| The height of clamping | ≤550mm(Over 550mm ,the bob-weight will increase with the actual load) | ≤400mm(Over 400mm ,the bob-weight will increase with the actual load) | ≤300mm(Over 300mm ,the bob-weight will increase with the actual load) | ≤300mm(Over 300mm ,the bob-weight will increase with the actual load) |
| Maximum angle of gyration | ±360° | ±360° | ±360° | ±360° |
| Rated speed of gyration | 70°/S | 50°/S | 50°/S | 50°/S |
| Repeat positioning accuracy | ±0.06mm( At R=350mm) | ±0.08mm( At R=400mm) | ±0.10mm( At R=500mm) | ±0.10mm( At R=500mm) |
| Gyration frame size(L*W*H) | 2000mm*660mm*90mm | 2200mm*800mm*90mm | 2500mm*1000mm*110mm | 3500mm*1500mm*130mm |
| Positioner dimension(L*W*H) | 2820mm*700mm*960mm | 2900mm*700mm*1050mm | 3300mm*700mm*1050mm | 4400mm*800mm*1250mm |
| Height of gyration center | 760mm | 830mm | 830mm | 1000mm |
| Equipment net weight | About 400kg | About 500kg | About 650kg | About 850kg |
1. Q: Is your company a manufacturer?
A: Yes, we have our own factory in WUXI City and our own foreign trade company in SHANGHAI City. We are a company that integrates factory and foreign trade. robot cobot welding
2. Q: What is the quality of the company's products?
A: The company's products have been produced in China for over 10 years and have cooperative relationships with multiple trading companies. Our products are exported to various parts of the world. including robot cobot welding machine
3. Q: Does the product support personalized customization?
A: Products can be personalized and customized according to the actual needs of customers. Customizable content includes: specifications, colors, logos, etc. including robot cobot welding machine other parameter
4. Q: What are the transportation and packaging methods? A: We will use wooden boxes for packaging, and the transportation method can be negotiated and arranged for shipment.
Accepted Delivery Terms: FOB, EXW
5.Q: What after-sales service can you provide?
A: We provide complete technical support and a one-year warranty.
Product Description of welding robot positioner
Welding robot need extra axle ,The linear rali, also known as the seventh axis of a robotic arm or the walking axis of a robot, has a lower cost of installing a walking linear rali than directly installing a few robots. Investing it in the production line can improve production efficiency and bring higher economic benefits to enterprises.
As a walking auxiliary mechanism for Robots, the ground track has also rapidly developed and is widely used in some complex spatial and large workpiece situations. The robot track is mainly used to drive welding robot to move along designated routes, expand the robot's operating radius, expand the robot's usage range and functions, further improve the efficiency of robot use, reduce robot usage costs, and achieve comprehensive automated production.
| 1,Technical Parameters of welding robot | |||||
| NO. | Projects | Parameters and specifications | Remarks | ||
| 1. | Product name | Single-axis robot walking track | Light loads | ||
| 2. | Main uses: | Welding, light feeding | |||
| 3. | Model | AUT-SW-X-Z-L-004 | |||
| 4. | Controls the number of axes | Single-axis (X-axis) | |||
| 5. | Mounting form | Floor-mounted formal wear | |||
| 6. | Transmission mode | Rack and pinion drive | |||
| 7. | Guided way | Linear guides and slides | |||
| 8. | Lubrication method | Automatic lubrication | |||
| 9. | Reducer | Precision planetary reducer | |||
| 10. | Reducer speed ratio | i=10 | Special speed ratios can be customized | ||
| 11. | acceleration | ≤1.0m/s² (acceleration time≥1S) | |||
| 12. | Repeatability accuracy | ±0.1mm | |||
| 13. | Movement speed | 0-60000mm/min | |||
| 14. | Valid itinerary | 3000mm | |||
| 15. | Slide table effective installation dimensions | 450mm×520mm(L×W) | |||
| 16. | Maximum load | Total load≤ 800kg | |||
| The end load of the handling robot ≤ 50kg | |||||
| 17. | Dimensions | 4000mm×860mm×700mm (shroud height) | |||
| 2,Core components manufacturer | |||||
| NO. | Projects | Manufacturer | Remarks | ||
| 1. | Precision planetary reducer | / | |||
| 2. | Linear guides and slides | / | |||
| 3. | Rack | / | |||
| 4. | Automatic lube oil pump | / | |||
| 5. | Cable chains | / | |||
| Note: The manufacturer has special requirements that can be replaced, but the production cycle and price adjustment will be extended! | |||||
| 3,Standard colorway | |||||
| NO. | Projects | Color | Remarks | ||
| 1. | The overall base and slide table are available | Graphite lime RAL7024 | Off-white RAL9002 | ||
| 2. | Protective shields | Light yellow RAL1018 | Traffic red RAL3020 | ||
| 3. | Machined surfaces | Spray anti-rust oil | |||
| 4. | Machined parts | Blackening treatment | |||
| Note: Special colors can be customized!but will extend the production cycle and price adjustment! | |||||
Gantry robot welding GR40 for used in petrochemical machinery, engineering machinery, wind power equipment, construction & bridge, shipbuilding, food & pharmaceutical and other industries
Product Description
Gantry robot welding positioner has novel exterior design, compact structure, stable operation, convenient operation, low noise and low energy consumption. The flip box is equipped with a spring-loaded conductive device with a maximum conductivity of 500A. The negative wire of the welding machine is connected to the equipment, effectively avoiding the entanglement of the welding cable.
Double axis P type welding positioner for robot rotary
The two-seat welding positioner is suitable for welding various shafts, discs, cylinders, pipe fittings, school chairs, steel pipe furniture and other rotating workpieces. for Gantry robot welding
The first and second axes of the two-axis positioner can move independently or in linkage, which is suitable for workpieces with complex welding paths. for Gantry robot welding
The double-axis P-type welding is changed to a double-seat structure for the body. The overall stability of the equipment is good, and it can be fixed on the foundation or on the iron plate. for Gantry robot welding
The two-seat welding positioner is suitable for welding various shafts, discs, cylinders, pipe fittings, school chairs, steel pipe furniture and other rotating workpieces. for Gantry robot welding
The first and second axes of the two-axis positioner can move independently or in linkage, which is suitable for workpieces with complex welding paths. for Gantry robot welding
The double-axis P-type welding is changed to a double-seat structure for the body. The overall stability of the equipment is good, and it can be fixed on the foundation or on the iron plate. for Gantry robot welding
Performance characteristic:
•Stable and smooth action,wear resistant and durable.
•The vertical axis adopted servo moter with accuracy to 0.1mm,high speed,heavyload,to increase production efficiency.Handheld control system adopts conversational operation which can be selected multiple languages view powerful function,and supports many groups of extension input/output to improve the automatic manufacture.
•Self-diagnostic system continually monitors input/output status and stores recent error message records.
•It can inspect the air presure automatically,it will alarm when its not safe.
•The robot has the CE standard
High Efficiency:
Adopting the domestic advanced RC control system, the robot can optimize the acceleration according to actual load and shorten the operation cycle to the greatest extent.
High Reliability:
Through the internal service information system, the robot monitors the motion and load, and optimizes the services requirements to ensure to continue working longer.
Outstanding Security:
Advanced motion control and collision detection option greatly reduce the damage risk of tool and work piece.
Large Working Area:
The vertical multi-joint structure allows the robot to bear up to 20kg payload and 1595mm reach distance.
Stable and High-precision performance:
The position repeatability is 0.05 mm, The robot won't be affected in long-time working state, which ensures the stability of product quality.
Professional, Sincere and High-Quality Service:
All over the country provide efficient technical service, removing your worries for the future.
Robot Welding Positioner Double axis P type (SETS)
The welding positioner has novel exterior design, compact structure, stable operation, convenient operation, low noise and low energy consumption. The flip box is equipped with a spring-loaded conductive device with a maximum conductivity of 500A. The negative wire of the welding machine is connected to the equipment, effectively avoiding the entanglement of the welding cable.
Robot Welding Positioner Double axis P type (SETS) (robot welding) is used in petrochemical machinery, engineering machinery, wind power equipment, construction & bridge, shipbuilding, food & pharmaceutical and other industries
Double axis P type welding positioner for robot rotary
The two-seat welding positioner is suitable for welding various shafts, discs, cylinders, pipe fittings, school chairs, steel pipe furniture and other rotating workpieces. for Robot Welding
The first and second axes of the two-axis positioner can move independently or in linkage, which is suitable for workpieces with complex welding paths.
The double-axis P-type welding is changed to a double-seat structure for the body. The overall stability of the equipment is good, and it can be fixed on the foundation or on the iron plate.
Performance characteristic:
•Stable and smooth action,wear resistant and durable.
•The vertical axis adopted servo moter with accuracy to 0.1mm,high speed,heavyload,to increase production efficiency.Handheld control system adopts conversational operation which can be selected multiple languages view powerful function,and supports many groups of extension input/output to improve the automatic manufacture.
•Self-diagnostic system continually monitors input/output status and stores recent error message records.
•Robot Welding can inspect the air presure automatically,it will alarm when its not safe.
•Robot Welding has the CE standard
High Efficiency:
Adopting the domestic advanced RC control system, the robot can optimize the acceleration according to actual load and shorten the operation cycle to the greatest extent.
High Reliability:
Through the internal service information system, the robot monitors the motion and load, and optimizes the services requirements to ensure to continue working longer.
Outstanding Security:
Advanced motion control and collision detection option greatly reduce the damage risk of tool and work piece.
Large Working Area:
The vertical multi-joint structure allows the robot to bear up to 20kg payload and 1595mm reach distance.
Stable and High-precision performance:
The position repeatability is 0.05 mm, The robot won't be affected in long-time working state, which ensures the stability of product quality.
Professional, Sincere and High-Quality Service:
All over the country provide efficient technical service, removing your worries for the future.
