WELD MANIPULATOR WM4040  main parameter : 

1.Summarize: 

• Column-boom WM4040 (movable and revolve) 1 set

• KB-10 Seam Tracker（optional）          1 set
• DC-1000welding system   （optional）      1 set
• Flux send and recovery system              1 set
• SAR20 welding rotator                 1 set (1P+1I)

2.Technical data

Column-boom： WELD MANIPULATOR WM4040

Structure： movable and revolve

Applicable vessel D： Φ630～4000 mm

Boom travel stroke： 4000 mm

Boom travel speed： 100-2000 mm/min (inverter)

Boom elevation stroke：4000 mm

Boom elevation speed： 1050 mm/min

Column motor-driven revolve angle： ±180°

Column manual revolve speed： manual

Seam-tracker：for weld  MANIPULATOR 

Model： KB-10

Testing range： 100 mm

Testing speed： 200 mm/min

Testing precision： ±0.3 mm

Loading： 100 kg

Power： AC220V

DC1000 SAW power with control box and wire feeder.

   (CHINA AOTAI)

Rated welding current： 1000A

Idle voltage： 75V

Duty cycle：100%

Current range： 200～1000A

Wire D： 3～6 mm

Welding speed： 15～75 m/h

   WELD MANIPULATOR WM4040 (manipulator) is used in petrochemical machinery, engineering machinery, wind power equipment, construction & bridge, shipbuilding, food & pharmaceutical and other industries

 Welding rotator can apply in weld  MANIPULATOR 

3. Structure characteristics 

This welding center mainly consists of column-boom、SAW and electric system.

3.1 Column-boom

(1)This column-boom is mainly composed of：boom-elevate unit、boom travel unit、column revolve unit、movable trolley、cross-slides、column、boom、trolley、worktable and electric system；

(2) Both column and boom are rectangular-section beams, with double-rail, which is welded into shape、stress-relieved and mechanical machined finely, ensuring higher

precision；

(3)Boom-elevate unit is installed at column-top, composed of A.C. braking motor、reducer、chain and sprocket. It has counter-balance, making stable boom elevation. To prevent chains from incidental broken, ratchet-type anti-dripping unit on the column is used for safe and reliable operation.

(4) There are 8 sets of control rollers on the saddle along vertical and horizontal movement. Each set has 3 control rollers. These control rollers are contacted with rails of boom and column through 3-sides, of adjustable eccentric structure, with great loading capacity, making good contact between them and rail surface, ensuring smooth and no

shivering boom travel；

(5) Boom travel is realized with A.C. inverter motor through worm-gear reducer

driving gear-rack. Its speed can be adjusted within 100-2000mm/min through inverter,

(6) Column is fit onto trolley through heavy-duty cross-roll bearing. Column can be revolved within ±180° manual

     Boom and Column welding WM For all arc welding processes, it is important that the welding head be rigidly mounted over the part to be welded to obtain the highest quality weld results. Any vibration or instability of the weld head mounting will have an effect upon the arc length and produce inferior results. Welding manipulator is used when the weld head has to be moved to a position relative to the work piece. Welding manipulator provide the perfect solution as the boom can be lifted and lowered on the column and can be extended or retracted as required, The ends of  boom are machined to carry a welding head.

     Boom and Column welding WM and Boom and Column welding WM2020 and welder composed of auto welding mechanical equipment.Boom and Column welding WM2020 can use with welding rotator, widely applied to industries such as boiler, pressure vessel, petroleum, chemical industry and mechanism.

+ Structure : stationary, stationary and revolve , moving and revolve type.

+ Cross section of boom and column are rectangular-section beams, with double-rail, welded into shape、stress-relieved and mechanical machined finely, ensuring higher precision；

+ Drooping of boom along horizontal travel is 2mm/m.

+ Boom lifting device including ratchet-type anti-dripping unit on the column, safe and reliable to prevent chains from incidental broken.

+ Guide roller is eccentric structure, decrease clearance between roller and rail surface, ensuring smooth and no shivering boom travel.

+ Column revolve unit has motor –driven and manual drive type.

+ Control box includes control box and pendant , interface with positioner and rotator also prepared

Boom and Column welding WM2020 (manipulator) is used in petrochemical machinery, engineering machinery, wind power equipment, construction & bridge, shipbuilding, food & pharmaceutical and other industries 

Boom and Column Notes:

1. a) Column motorized rotation: included only WM 3030 and above
2. b) Trolley motorized with constant speed: included
3. c) Remote control box with 6-12 m span: included
4. d) Manual welding head cross slide: included
5. e) Boom cable organizer: export product included
6. f) Boom anti-fall safety device on WM 3030 and above: included
7. g) Trolley anti-fall safety device: included
8. h) Power source platform on trolley: included
9. i) Shot blasted frame at SA 2 ½: included
10. j) Custom built welding manipulators available
11. k) CE mark only under customer request
12. l) Manual revolve then locked by screw
13. m) The information contained in this brochure is intended to be

accurate. However the manufacturer retain the rights to make

changes in design which may not be include

Standard package includes

  Welding Manipulator and traveling cart

  Remote control box adjust: i) Vertical and horizontal boom

movement; ii) Trolley motion

  Operation manual

  One year warranty

Optional

• Flux recovery unit of Boom and Column welding WM
• Electric welding head cross slide  of Boom and Columnwelding WM
• Trolley cable organizer  of Boom and Column welding WM
• Rail track for trolley
• Variable speed on traveling cart from 0.12 up to 1.20 m/minute
• Work platform and operator’s seat only in WM 5050 and larger
• Seam tracker
• Seam monitor system  of Boom and Columnwelding WM
• Welding oscillator
• Arc length control
• drive by linear ball bearing guide rail

According to our customers requirement ,we can provide solutions to special equipment ，Selection of the follows functions:

++Seam tracker

 ++Welding oscillator

 ++Arc length control

++flux auto-recovering system and feeding

 ++monitor operating system

Boom and Column welding  can For all arc welding processes, it is important that the welding head be rigidly mounted over the part to be welded to obtain the highest quality weld results. Any vibration or instability of the weld head mounting will have an effect upon the arc length and produce inferior results. Welding manipulator is used when the weld head has to be moved to a position relative to the work piece. Welding manipulator provide the perfect solution as the boom can be lifted and lowered on the column and can be extended or retracted as required, The ends of  boom are machined to carry a welding head.

Boom and Column welding Cobo WM12 and welder composed of auto welding mechanical equipment.Boom and Column welding Cobo WM12 can use with welding rotator, widely applied to industries such as boiler, pressure vessel, petroleum, chemical industry and mechanism.

+ Structure : stationary, stationary and revolve , moving and revolve type.

+ Cross section of boom and column are rectangular-section beams, with double-rail, welded into shape、stress-relieved and mechanical machined finely, ensuring higher precision；

+ Drooping of boom along horizontal travel is 2mm/m.

+ Boom lifting device including ratchet-type anti-dripping unit on the column, safe and reliable to prevent chains from incidental broken.

+ Guide roller is eccentric structure, decrease clearance between roller and rail surface, ensuring smooth and no shivering boom travel.

+ Column revolve unit has motor –driven and manual drive type.

+ Control box includes control box and pendant , interface with positioner and rotator also prepared

  Boom and Column  welding Cobo WM12 (manipulator) is used in petrochemical machinery, engineering machinery, wind power equipment, construction & bridge, shipbuilding, food & pharmaceutical and other industries

Boom and Column Notes:

a) Column motorized rotation: included only WM 3030 and above

b) Trolley motorized with constant speed: included

c) Remote control box with 6-12 m span: included

d) Manual welding head cross slide: included

e) Boom cable organizer: export product included

f) Boom anti-fall safety device on WM 3030 and above: included

g) Trolley anti-fall safety device: included

h) Power source platform on trolley: included

i) Shot blasted frame at SA 2 ½: included

j) Custom built welding manipulators available

k) CE mark only under customer request

l) Manual revolve then locked by screw

m) The information contained in this brochure is intended to beaccurate.  However the manufacturer retain the rights to make changes in design which may not be include

Boom and Column Standard package includes 

Boom and Column  and traveling cart

  Remote control box adjust:

i) Vertical and horizontal boom

movement;

 ii) Trolley motion

  Operation manual

  One year warranty

Boom and Column Optional

• Flux recovery unit of boomand cloumn
• Electric welding head cross slide
• Trolley cable organizer 
• Rail track for trolley 
• Variable speed on traveling cart from 0.12 up to 1.20 m/minute
• Work platform and operator’s seat only in WM 5050 and larger
• Seam tracker 
• Seam monitor system
• Welding oscillator
• Arc length control
• drive by linear ball bearing guide rail

According to our customers requirement ,we can provide solutions to special equipment ，Selection of the follows functions for Boom and Column:

++Seam tracker

 ++Welding oscillator

 ++Arc length control

++flux auto-recovering system and feeding

 ++monitor operating system