corrugated plate welding machine for construction industry

Corrugated plate welding machine of MIG LASER including main machine ,welder ,feed plate frame ,control box .

corrugated plate welding

Corrugated plate welding machine of MIG LASER Introduction

++ Corrugated platewelding machine of MIG LASER foundation supporting parts by the bottom beam, pressure beam and other parts, fuselage using steel structural parts, high strength, small deformation;

++ key pressing device is divided into two sets of left and right symmetry, which can respectively pressure both sides of the workpiece, the air pressure is adjustable, the key pressing foot is made of steel structural parts.

++ walking mechanism assembly by the beam, the gun mechanism, slider composition, the machine uses the gear rack to do the linear walking mechanism part, the motor is DC frequency conversion speed regulation motor, the machine walking assembly has high precision, walking stability, torque and other characteristics.

     The lifting and lowering action of the lifting mechanism of the welding gun is driven by pneumatic mode, which has simple structure, fast and stable action.

     High repetition accuracy, easy operation and so on. The guide part of the lifting action adopts a linear guide rail to ensure the stability and flexibility of the action.

   The material of the back molding groove is copper, and the molding groove is processed above.

 

  Corrugated plate welding machine of MIG LASER Welding requirements:

  1. Workpiece material: carbon steel, Q235

 

  1.  Corrugated plate welding Workpiece specifications:

 

         Thickness of welding material 1-3mm

         Length of welded plate: 3.2 meters

 

  1.  Corrugated plate welding  Welding process:

3.1.CO2 gas shielded welding. Or laser welding (welding machine needs to be configured by the customer)

3.2. Weld assembly requirements: splicing type break clearance 0-0.5mm

  1. Pre-welding requirements:

      The weld joint should ensure that the incision is as smooth as possible, no curling, diagonal cutting, etc., and the weld area is free of burrs,

 Oil pollution and other factors affecting the quality of welding. The sprayed primer or zinc plate should be polished before welding and then welded.

 

Corrugated plate welding machine of MIG LASER technical parameters of the equipment:

The thickness of the welded plate is 1mm ~ 3mm

The width of the patchwork can be adjusted from 1000 to 3200mm

Welding length (steel plate length) (adjustable)

The final width of the collage shall not exceed 3200mm

Workpiece material  carbon steel, Q235

Welding method  MAG (20%CO2+80%Ar) /MIG other way

 Welding wire diameter Φ1.0-Φ1.2 solid core welding wire

Pressing mode pneumatic keyboard pressing

Welding speed 300 ~ 1400mm/min

Molding groove material copper

Molding groove cooling method air cooling

Empty stroke speed

Variable speed (adjustable range 0 ~ 4000mm/min)

Welding car direction and driving mode linear guide rail positioning, rack and pinion drive

Welding action adjustment manual fine tuning

The lifting height of the welding gun is about 120mm

The press foot height of the piano key is 100MM±5

 

 

Longitudinal Seam Welder LSM for engineering machinery

Longitudinal Seam Welders LSM10 

+LSW Type Longitudinal seam welder is a main process equipment used to produce linear welds on abutting edges of  thin wall cylinder or rectangular tube.

+LSW Type Longitudinal seam welders includes: machine seat 、crossbeam 、Hold down fingers、Back-up mandrel,、Water cooling copper interleaver 、travel Carriage and Control、dual Axis Slides etc

+Hold down fingers can generates a clamping force of up to 25 kg/cm through air-operated;

+Travel Carriage and Control is mounted on  the crossbeam,,it is driven by a DC motor to make the straight line sport on the horizontal beam。

+Dual axis slides provided with manual or dynamoelectric type;control system can add the function  of arc length control or  welding oscillator.

+Suitable for various welding processes such as TIG, MIG/MAG, PLASMA ,suitable for carbon steel, stainless steel, titanium and other alloys  material.

Longitudinal Seam Welder

  Longitudinal Seam Welders LSM10 (manipulator) is used in petrochemical machinery, engineering machinery, wind power equipment, construction & bridge, shipbuilding, food & pharmaceutical and other industries.

Longitudinal Seam Welder

Longitudinal Seam Welder

        Longitudinal Seam Welder   used in petrochemical machinery, engineering machinery, wind power equipment, construction & bridge, shipbuilding, food & pharmaceutical and other industries, 

          This machine and welder composed of auto welding mechanical equipment. It can use with welding rotator, widely applied to industries such as boiler, pressure vessel, petroleum, chemical industry and mechanism.

+ Structure : stationary, stationary and revolve , moving and revolve type.

+ Cross section of boom and column are rectangular-section beams, with double-rail, welded into shape、stress-relieved and mechanical machined finely, ensuring higher precision;

+ Drooping of boom along horizontal travel is 2mm/m.

+ Boom lifting device including ratchet-type anti-dripping unit on the column, safe and reliable to prevent chains from incidental broken.

+ Guide roller is eccentric structure, decrease clearance between roller and rail surface, ensuring smooth and no shivering boom travel.

+ Column revolve unit has motor –driven and manual drive type.

+ Control box includes control box and pendant , interface with positioner and rotator also prepared

Hardfacing welding Machine DH50 for  engineering machinery

Hardfacing welding Machine DH50 

1.Summarize: 

This machine mainly useds for the hot roller or other cylinderses the surface of repair welding after wear away, welding method is the automatic welding of submerge arc (SAW or FCAW) .The work piece is tighted by  four claw chuck , this machine contain operation convenience, the structure is simple and adjusts quick etc. advantage, is the essential equipments of the house of professional factory of hardfacing welding.

Hardfacing welding

2. Function characteristics:

     Dh50 type machine is a main process equipment used to hardfacing welding hot roller ,its framework is cantilever , on it fixed traverse rail and drag board ,and its travel speed adopted SPWM AC or DC control way, which is widespread adoption in automation realm currently. Its function stability credibility, the usage convenience, its speed as 2-230 mm/ min, can carry on regulate according to the request of the welding within the allow range ;We can provide with single wire single arc arc welding head according to customers requirement , welding positioner is used to placed the work piece in the best position for welding. at the same time we can design and customize various type of special positioner according to the technological requirement and different work piece given by the customer.

Welding equipments adoption of this machine compares ZXG-1000 welding power supply, the machine head and the control box adoption MA-1000 have the credibility high, weld stable etc. characteristic.

Hardfacing welding

Hardfacing welding

 Hardfacing welding Machine DH50  (plasma welding) is used in petrochemical machinery, engineering machinery, wind power equipment, construction & bridge, shipbuilding, food & pharmaceutical and other industries

3.Technique parameter:

Apply max diameter:  Φ1000 mm     

Apply length:      5000 mm        

Apply weight:      6 T              

The turn-over center high:    800mm

Principal axis power:       0.75 KW

principal axis turning speed:  0.1-1rpm

Horizontal motor power:     40W

Horizontal speed:      2--30 mm/ min

Welding current :      200-1000A

Apply wire diameter :  Φ2.4.0-4.0 mm

 

4.The key installation

Welding system:DC-1000  made in USA

5.Provide range:

a, Main machine : including cantilever, crossbeam, drag board, head adjust framework .

b, Down framework : including two rotator ,

c, Electricity control system

d, Welding system :

including: DC-1000 power supply, NA-3S box, welding head ,  

 

Featured

Welding Boom Column WM5050 for petrochemical machinery

    Welding boom column   main For all arc welding processes, it is important that the welding head be rigidly mounted over the part to be welded to obtain the highest quality weld results. Any vibration or instability of the weld head mounting will have an effect upon the arc length and produce inferior results. Welding manipulator is used when the weld head has to be moved to a position relative to the work piece. Welding manipulator provide the perfect solution as the boom can be lifted and lowered on the column and can be extended or retracted as required, The ends of  boom are machined to carry a welding head.

welding boom column

   welding boom column also is Boom and Column welding WM5050 and welder composed of auto welding mechanical equipment. Boom and Column welding WM5050 can use with welding rotator, widely applied to industries such as boiler, pressure vessel, petroleum, chemical industry and mechanism.

+ Structure : stationary, stationary and revolve , moving and revolve type.

+ Cross section of boom and column are rectangular-section beams, with double-rail, welded into shape、stress-relieved and mechanical machined finely, ensuring higher precision;

+ Drooping of boom along horizontal travel is 2mm/m.

+ Boom lifting device including ratchet-type anti-dripping unit on the column, safe and reliable to prevent chains from incidental broken.

+ Guide roller is eccentric structure, decrease clearance between roller and rail surface, ensuring smooth and no shivering boom travel.

+ Column revolve unit has motor –driven and manual drive type.

+ Control box includes control box and pendant , interface with positioner and rotator also prepared

  Welding Boom Column WM5050 (manipulator) is  used in petrochemical machinery, engineering machinery, wind power equipment, construction & bridge, shipbuilding, food & pharmaceutical and other industries

 

welding boom column

Notes:

  1. a) Column motorized rotation: included only WM 3030 and above
  2. b) Trolley motorized with constant speed: included
  3. c) Remote control box with 6-12 m span: included
  4. d) Manual welding head cross slide: included
  5. e) Boom cable organizer: export product included
  6. f) Boom anti-fall safety device on WM 3030 and above: included
  7. g) Trolley anti-fall safety device: included
  8. h) Power source platform on trolley: included
  9. i) Shot blasted frame at SA 2 ½: included
  10. j) Custom built welding manipulators available
  11. k) CE mark only under customer request
  12. l) Manual revolve then locked by screw
  13. m) The information contained in this brochure is intended to be

accurate. However the manufacturer retain the rights to make

changes in design which may not be include

Welding boom column  Standard package includes

  Welding Manipulator and traveling cart

  Remote control box adjust: i) Vertical and horizontal boom

movement; ii) Trolley motion

  Operation manual

  One year warranty

Optional

  • Flux recovery unit of welding boom column
  • Electric welding head cross slide 
  • Trolley cable organizer  
  • Rail track for trolley  
  • Variable speed on traveling cart from 0.12 up to 1.20 m/minute
  • Work platform and operator’s seat only in WM 5050 and larger
  • Seam tracker
  • Seam monitor system
  • Welding oscillator
  • Arc length control
  • drive by linear ball bearing guide rail

 

According to our customers requirement ,we can provide solutions to special equipment(welding boom column) ,Selection of the follows functions:

++Seam tracker

 ++Welding oscillator

 ++Arc length control

++flux auto-recovering system and feeding

 ++monitor operating system

 

  

 

welding boom for petrochemical machinery

Welding boom For all arc welding processes, it is important that the welding head be rigidly mounted over the part to be welded to obtain the highest quality weld results. Any vibration or instability of the weld head mounting will have an effect upon the arc length and produce inferior results. Welding boom and manipulator is used when the weld head has to be moved to a position relative to the work piece. Welding manipulator provide the perfect solution as the boom can be lifted and lowered on the column and can be extended or retracted as required, The ends of  boom are machined to carry a welding head.

Boom and Column also welding boom  Cobo WM12 and welder composed of auto welding mechanical equipment.Boom and Column welding Boom Cobo WM12 can use with welding rotator, widely applied to industries such as boiler, pressure vessel, petroleum, chemical industry and mechanism.

+ Structure : stationary, stationary and revolve , moving and revolve type.

+ Cross section of boom and column are rectangular-section beams, with double-rail, welded into shapestress-relieved and mechanical machined finely, ensuring higher precision

+ Drooping of boom along horizontal travel is 2mm/m.

+ Boom lifting device including ratchet-type anti-dripping unit on the column, safe and reliable to prevent chains from incidental broken.

+ Guide roller is eccentric structure, decrease clearance between roller and rail surface, ensuring smooth and no shivering boom travel.

+ Column revolve unit has motor –driven and manual drive type.

+ Control box includes control box and pendant , interface with positioner and rotator also prepared

welding boom

  Boom and Column welding Cobo WM12 (manipulator) is used in petrochemical machinery, engineering machinery, wind power equipment, construction & bridge, shipbuilding, food & pharmaceutical and other industrieswelding boom

welding boom  has other parameter ,need you look:

Notes:

a) Column motorized rotation: included only WM 3030 and above

b) Trolley motorized with constant speed: included

c) Remote control box with 6-12 m span: included

d) Manual welding head cross slide: included

e) Boom cable organizer: export product included

f) Boom anti-fall safety device on WM 3030 and above: included

g) Trolley anti-fall safety device: included

h) Power source platform on trolley: included

i) Shot blasted frame at SA 2 ½: included

j) Custom built welding manipulators available

k) CE mark only under customer request

l) Manual revolve then locked by screw

m) The information contained in this brochure is intended to be

accurate. However the manufacturer retain the rights to make

changes in design which may not be include

Standard package includes

  Welding Manipulator and traveling cart

  Remote control box adjust: i) Vertical and horizontal boom

movement; ii) Trolley motion

  Operation manual

  One year warranty

Optional

• Flux recovery unit

• Electric welding head cross slide

• Trolley cable organizer

• Rail track for trolley

• Variable speed on traveling cart from 0.12 up to 1.20 m/minute

• Work platform and operator’s seat only in WM 5050 and larger

• Seam tracker

• Seam monitor system

• Welding oscillator

• Arc length control

• drive by linear ball bearing guide rail

 

Welding boom we also :

According to our customers requirement ,we can provide solutions to special equipment Selection of the follows functions:

++Seam tracker

 ++Welding oscillator

 ++Arc length control

++flux auto-recovering system and feeding

 ++monitor operating system

 

  

 

welding boom